In a strategic move to enhance production capabilities and meet the growing demand for high-quality caps, a prominent domestic client has recently signed a significant agreement to acquire two advanced compression molding machines. This development is set to revolutionize the client's production process, offering increased efficiency and product consistency.
The new machines are designed to automate the production of caps, a critical component in various industries including food and beverage, pharmaceuticals, and cosmetics. By integrating these machines into their production line, the client aims to address common pain points such as manual handling, inconsistent product quality, and high production costs.
The compression molding process employed by these machines is particularly advantageous for producing caps due to its ability to create products with precise dimensions and high density. This method ensures that each cap is free from injection points, making them ideal for label printing and enhancing the overall aesthetic appeal.
Compression molding machines play a vital role in the production of daily chemical caps. They melt plastic raw materials such as PE, PP, etc., at high temperatures and produce caps with precise dimensions and a beautiful appearance through precisely controlled extrusion and pressing processes. This machine has a low processing temperature and small shrinkage, so the caps produced are accurate in size and have no pouring points, which makes the products have better printing effects and appearance.
The high production capacity of compression molding machines means that it can produce a large number of caps in a short time. For example, a 48-cavity compression molding machine can produce about 1,200 caps per minute. In addition, the energy consumption of the compression molding process is relatively low because its molding temperature is low (about 160-180℃), which can reduce energy consumption by 30%-40% compared with injection molding.
Compression molding machines also have the advantages of a simple system structure and convenient maintenance, which makes the production process more stable, and the consistency of the caps is good. The fast color change function is also a major advantage of compression molding machines. It does not have a hot runner system, so it can save materials and quickly change the color of the caps.
In general, compression molding machines provide an efficient, energy-saving, and cost-effective production method for the daily chemical industry, helping companies improve production efficiency and product quality and meet the market's growing demand for daily chemical product packaging.
Chuangzhen Machinery Manufacturing Co., Ltd. is located in Chengjiang Industrial Zone, Huangyan District, Taizhou City, Zhejiang Province, China. The company is a supplier of R&D, manufacturing and sales of high-speed and medium-speed production lines for plastic bottle cap molding.